India's first dedicated AMC program covering valves, pumps, gauges, thermic fluid systems, boilers, and instrumentation — under one contract, one team.

1. WHY AN INDUSTRIAL AMC MATTERS

Reactive maintenance feels cheap until something fails mid-shift. Unplanned downtime doesn't just stop one machine — it stalls the whole line feeding from it, delays dispatch, and forces emergency-priced repairs. A structured Annual Maintenance Contract replaces that gamble with a scheduled calendar, backed by a technical partner who is contractually accountable for uptime.

Key numbers:

• 70% fewer unplanned breakdowns
• 24/7 priority breakdown response
• 1 contract covers all equipment types
• 100% audit-ready documentation

2. WHAT'S INCLUDED IN EVERY DHYAMI AMC

• Scheduled preventive visits - quarterly, half-yearly, or annual, set by equipment criticality, not guesswork.
• Rapid breakdown response - defined response window with priority spares dispatch for contracted equipment.
• Calibration & compliance records - gauge calibration, IBR-aligned boiler documentation, valve test certificates.
• Condition monitoring reports - written report after every visit, flags wear before it becomes failure.
• Single point of contact - one technical team across valves, pumps, gauges, thermic fluid, boilers & instrumentation.

3. EQUIPMENT COVERED UNDER THE AMC

Valve AMC Services
Ball, gate, globe, butterfly, control & safety/relief valve inspection - seat leak testing, actuator function checks, packing and gland maintenance, stroke-time verification for pneumatic actuators.

Pressure Gauge & Instrumentation AMC
Pressure gauge and transmitter calibration against certified reference standards, RTD/thermocouple accuracy checks, level transmitter and flow meter verification.

Thermic Fluid Heater AMC
Thermic fluid testing for flash point and viscosity degradation, heater coil inspection, burner tuning, fluid top-up scheduling based on lab results.

Pump & Motor AMC
Mechanical seal inspection, bearing condition checks, vibration monitoring, alignment verification, motor insulation resistance testing.

Boiler AMC
Safety valve pop-testing, deaerator and feedwater checks, ID/FD fan inspection, IBR-aligned documentation.

Electrical Panel & Drive AMC
MCC/PLC panel thermal scanning, contactor and overload relay checks, VFD parameter verification, busbar joint inspection.

4. REACTIVE REPAIR VS PLANNED AMC — INDEXED COST

Reactive-only repair: 100 (baseline)
Non-comprehensive AMC: 55 (about 45% lower)
Comprehensive AMC: 39 (about 61% lower)

Indexed cost = downtime loss + emergency labour + spares premium + compliance risk, normalised to reactive-only = 100. Illustrative model based on typical plant maintenance cost structures.

5. COMPREHENSIVE AMC VS NON-COMPREHENSIVE AMC

Feature: Spare parts cost

• Comprehensive: Included
• Non-comprehensive: Billed separately

Feature: Best suited for

• Comprehensive: Older / critical equipment
• Non-comprehensive: Newer equipment under warranty

Feature: Cost predictability

• Comprehensive: High — fixed annual cost
• Non-comprehensive: Moderate — variable parts cost

Feature: Risk exposure

• Comprehensive: Low — provider absorbs part cost
• Non-comprehensive: Higher — plant absorbs major failures

6. HOW THE AMC RUNS, MONTH TO MONTH

• Equipment audit & baseline — every covered asset documented: make, model, install date, condition.
• Scheduled preventive visits — set by criticality; quarterly for safety valves, annual for utility gauges.
• Condition monitoring — written report flags anything trending toward failure before it happens.
• Breakdown response — guaranteed response window, pre-identified spares for common failure points.
• Annual review & renewal — coverage tier reassessed per equipment based on the year's condition data.

7. WHAT PLANTS SAY

"Before the AMC, every gauge failure meant a scramble to find a calibration lab. Now it's one call, and the report is already on file before the auditor asks for it."
— Maintenance Head, Process Manufacturing Plant, Gujarat

"We moved our boiler and safety valve testing to one AMC. IBR documentation that used to take a week to assemble is ready the same day."
— Plant Engineer, Chemical Processing Unit

"Having valves, pumps, and instrumentation under one contract cut our vendor calls in half. One team knows the whole plant now."
— Procurement Lead, General Manufacturing

8. FREQUENTLY ASKED QUESTIONS

Q: What is an annual maintenance contract?
A: A service agreement where a provider commits to scheduled preventive maintenance, calibration, and breakdown support for defined equipment over a fixed period, usually one year.

Q: Comprehensive vs non-comprehensive AMC — what's the real difference?
A: Comprehensive includes spare parts cost in the contract value. Non-comprehensive covers labour and visits only, with parts billed as needed.

Q: Can one AMC cover valves, pumps, and gauges together?
A: Yes — a multi-category AMC consolidates all equipment types under one contract and one point of contact.

Q: Is AMC mandatory for boilers in India?
A: IBR regulations require documented periodic inspection; an AMC is the most practical way to maintain that trail consistently.

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